Table of Contents
Watch Me Make It
Why This Recipe Works
What makes smoked sausage burnt ends so special is the combination of flavor and texture. The low and slow cooking method allows the sausage to absorb all that wonderful smoky flavor while also rendering down some of the fat. It creates that melt-in-your-mouth texture that makes you want to go back for seconds, and trust me, you will. The addition of butter, brown sugar, and BBQ sauce at the end adds a sweet, sticky glaze that elevates the whole dish.
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Ingredients
For this recipe, you’ll need:
- 2 links smoked sausage (12 to 16 ounces each)
- Yellow mustard, for binder
- Your favorite BBQ rub
- 4 tablespoons butter
- ¾ cup brown sugar
- ½ cup of your favorite BBQ sauce
Simple enough, right? You can use whatever smoked sausage you like. I usually go for something with a bit of spice, but that’s just me.
How to Make It
Let’s get into the good stuff. First, fire up your smoker and set it to 275 degrees F. This is the sweet spot for getting that nice smoke flavor without turning your sausage into a dry mess.

While the smoker is warming up, go ahead and cut each sausage link into bite-sized pieces. I like mine around an inch or so, but feel free to go bigger or smaller depending on your preference.
Next, grab some yellow mustard and lightly coat those sausage pieces. This is your binder for the rub, and it helps everything stick and create a nice crust. After that, sprinkle your BBQ rub generously over the sausage. I like to get in there with my hands and really massage it in. Don’t skip this part; it’s where the flavor really comes together.

Once your sausages are all dressed up, it’s time to put them on the smoker. Let them cook for about an hour. I usually take this time to enjoy a cold drink and keep an eye on the temperature.
After the first hour, transfer the sausage pieces into an aluminum pan. This is where the magic happens. Add the butter, brown sugar, and BBQ sauce into the pan, tossing everything together until the sausage is evenly coated. Cover the pan tightly with aluminum foil to trap all that goodness inside.

Pop the pan back in the smoker and let it cook for another hour. This is where the sausage absorbs all that sweet and spicy flavor. Keep an eye on it, and don't be afraid to peek—just be quick about it!
When the timer goes off, take the pan out of the smoker and let it rest for about 5 to 10 minutes. This is crucial; it helps the juices redistribute, so you don't end up with a sad, dry bite.
Tips and Variations
Now, let’s talk about ways to tweak this recipe. If you want a bit more heat, try adding some cayenne pepper to your BBQ rub or tossing in some sliced jalapeños with the sausage. You can also switch up the BBQ sauce; a tangy vinegar-based sauce gives a nice contrast, while a sweeter sauce can really amplify that caramelization.

Don’t be afraid to experiment with different types of sausage, either. I’ve used spicy Italian sausage, and it was a hit! Just keep in mind that cook times may vary slightly based on what type you go for.
Serving Ideas
These smoked sausage burnt ends are fantastic as an appetizer at your next gathering, but they also work great as a main dish. Serve them alongside coleslaw, cornbread, or some grilled veggies for a full BBQ spread. You can even slide them into a bun for a unique take on a sausage sandwich.

Closing
So there you have it! Smoked sausage burnt ends that are easy to make and packed with flavor. I love how versatile this dish is, and I’m pretty sure it’ll become a staple in your BBQ lineup too. Next time you're firing up the smoker, give this recipe a try. You won’t regret it!
Frequently Asked Questions
What is the best grill temperature for cooking smoked sausage burnt ends?
The best grill temperature for cooking smoked sausage burnt ends is around 225F.
Should I use direct or indirect heat for this recipe?
You should use indirect heat to cook the smoked sausage burnt ends slowly and allow for better smoke absorption.
What type of wood is best for smoking sausage burnt ends?
Hickory or apple wood are great choices for smoking sausage burnt ends, as they add a nice flavor without being overpowering.
How long should I let the smoked sausage burnt ends rest after cooking?
Let the smoked sausage burnt ends rest for about 10-15 minutes after cooking to allow the juices to redistribute.
What is the recommended doneness temperature for smoked sausage burnt ends?
The recommended doneness temperature for smoked sausage burnt ends is 165F.
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Ingredients
- 2 l inks smoked sausage (12 to 16 ounces each)
- Yellow mustard, for binder
- Your favorite BBQ rub
- 4 tablespoons butter
- ¾ cup brown sugar
- ½ cup of your favorite BBQ sauce
Instructions
- Preheat your smoker to 275 degrees F.
- Cut each smoked sausage link into bite-sized pieces.
- Lightly coat the sausage pieces with yellow mustard as a binder, then season generously on all sides with your favorite BBQ rub.
- Place the sausage pieces directly on the smoker and cook for 1 hour.
- Transfer the sausage to an aluminum pan. Add the butter, brown sugar, and about ½ cup of your favorite BBQ sauce. Toss everything together until the sausage is evenly coated. Cover the pan tightly with aluminum foil.
- Return the pan to the smoker and cook for an additional 1 hour.
- Remove from the smoker and let rest for 5 to 10 minutes before serving.
- Serve hot as an appetizer or alongside your favorite BBQ sides.















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